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Project:
wlawrence
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Listing of Entries
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Categories
Show All Entries
- (408)
Introduction
- (1)
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The Don Baldwin...
Avionics
- (8)
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Pitot Static and...
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Labeling, cleanup,...
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Continue Work On...
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Replacement of Pitot...
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Continue Wiring and...
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Connect Engine Wiring
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Installation of...
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Install Auto Pilot...
Baffling
- (12)
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Continue Engine...
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Fabricate Lower...
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Continued Progress...
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Lower Engine Case...
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Trim Cooling Baffles...
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Fabricate Front...
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Continue Engine...
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Continue Engine...
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Fabricate Cooling...
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Work on Engine...
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Engine Cooling...
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Inspect Oil Cooler
Canopy
- (40)
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Finish new latch
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Fitting Peter Anson...
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Stop drilling the...
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Stress cracks
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Add End Rivets And A...
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Install Canopy Latch...
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Finish Gluing Canopy...
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Replace Canopy Limit...
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Make Final Canopy...
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to Secure Right and...
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Glue Canopy Right...
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Adjust Spacing...
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Cut Notch in...
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Drill Rivet Holes In...
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Fit Latch for Canopy...
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Continue Fitting...
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Continue Fitting...
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Cut Rear Edge of...
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Cut Rear Edge of Canopy
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Begin Fitting New...
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Continue Canopy Fit...
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Adjust Canopy Frame...
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Canopy Outside Latch...
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Canopy Latch Return...
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Fitting Canopy Latch...
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Aligning Canopy...
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Canoy Latch Fitment...
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Aligning Latch Pin...
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Remove Fillet on...
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Dress Rear Canopy...
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Canopy Frame...
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Fit Canopy Frame and...
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Fit Canopy Rear Bow...
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Fabrication of...
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Canopy Bow Brace
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Fitting Canopy Bows...
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Canopy Longeron...
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Harvard Holmes...
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Canopy Latch
Controls
- (15)
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Ailerons connected
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New Brake Master...
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Brakes, Canopy hold...
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More work on mixture...
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More work on engine...
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Cleared some...
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Modified Elevator...
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Completed Connecting...
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Complete Hinge Pin...
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Continue Connecting...
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Continue Connecting...
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Install Flaps and...
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Install Ailerons and...
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Disassemble and...
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Adjusting elevator...
Cowl
- (32)
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Details
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Work Continues
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Drill Holes and...
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Trim and Dress Cowl...
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Shorten Hinge Pin...
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Fabricate and Epoxy...
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Prepare fuel filler...
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Filling Gap On Fuel...
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Fuel Filler Door Gap
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Fit and Bond Gap in...
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Trim Fuel Door Flange
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Canopy Fuel Filler...
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Trim Upper Rear of Cowl
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Riveting Piano...
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Fuel Filler Door...
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Fit Windscreen to Cowl
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Attach Camlocks to...
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Rivet Cowl Camlock...
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Firewall top flange...
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Cowl side retainer...
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Angle Brackets for...
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Angle Brackets for...
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Trim Flange For Fuel...
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Fit and Secure Check...
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Engine Oil Dipstick...
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Fit Fuel Door to Cowl
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Cowl Fastener Flange...
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flange for...
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Cutout for fuel door
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Cowl Work Continues
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Piano Hinge...
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Cowl Preliminary Fit
Dialogue
- (3)
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Sonex Progress Video
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Samson Sonex...
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N393DB
Documentation
- (5)
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Weighed the airplane
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Registration received
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Mailed in the...
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Planning the last mile
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Recently Acquired...
Empennage
- (1)
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Install empennage...
Engine
- (95)
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Ignition bracket
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Engine run, starting...
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More trials
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Another engine run
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Engine Start
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Rocker Shaft Upgrade
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Baffling lily gilding
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More with the baffles
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Baffling
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New magnetron is in
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Breather mods for a...
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Top of the engine
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Push rod tubes
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Heads
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Insulating the exhaust
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Test Alternator Output
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Fabricate New Valve...
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Clean Oil Breather Tube
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Complete Engine Wiring
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Reinstall Engine...
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Engine Oil Filler Cap
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Replace Motor Mount...
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Install New Oil...
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Successful Engine Run
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Install New Throttle...
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Recheck Oil Pressure...
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Remove, Inspect,...
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Start Engine Check...
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Install New Oil...
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Remove Oil Cooler
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Continue Engine...
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Diagnose And Remove...
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Continue Engine...
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Shorten Oil Cooler...
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Made and Installed...
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Made and Installed...
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Remove Oil Cooler...
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Improve Engine...
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Engine Oil Pressure...
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Fill Engine...
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Safety Wire...
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Reinstall Exhaust...
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Weld Stainess Steel...
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Locate and Mark TDC...
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Plug Spark Plug Wire...
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Continue Engine...
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Reposition CHT...
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Secure Cylinder Head...
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Shorten Oil Cooler...
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Engine and Oil...
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Continue Engine Oil...
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Continue Engine...
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Continue Engine Oil...
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Continue Engine...
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Continue Engine...
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Continue Engine...
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Continue Engine...
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Complete and Install...
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Cut Seals for Rear...
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Fabricate Bracket to...
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Engine Oil Cooler...
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Begin Cutting and...
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Elininate...
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Reassemble Engine...
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Form and Install...
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Fabricate Starter...
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Cutting Access Holes...
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Fabricate and...
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Continue Fabrication...
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Install Carburetor...
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Install Oil Cooler...
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Engine Cooling...
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Mount Oill Cooler to...
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Lower Engine Case...
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Engine Cooling...
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Continue Fabrication...
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Throttle Cable...
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Throttle and Mixture...
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Shorten Intake...
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Install Missing...
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Re-route Mixture Cable
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Cut Patterns For...
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Prepare To Cut Holes...
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Continued Progress...
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Continued Progress...
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Engine Wiring and...
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Hub Spacer
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Exhaust System
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Install 20 AMP...
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Engine Returns
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Engine work complete.
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Engine work begins
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Transport Engine
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Remove Engine
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Removing Old...
Firewall
- (2)
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Mod for top vent
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Fabrication of upper...
Fuel System
- (27)
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Third Time's A Charm
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Replace fuel probe, etc
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Rigged...
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Auditing carb,...
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Fuel flow test
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Calibrate fuel sensor
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Fuel cap, tank, door
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Vent, fuel door
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Finished remote fuel...
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Installed fuel tank...
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Do it like the plans
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From finger strainer...
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More recent...
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Re-install The Fuel...
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Rework Fuel Tank...
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Replace Handle On...
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Make New Fuel Line...
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Added Fuel To Fuel Tank
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Install Fuel Line...
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Throttle and Mixture...
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Fuel Delivery
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Pressure Test Tank
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Work on Fuel Valve...
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Prepare For Fuel...
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Reposition Fuel Tank...
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Fit Fuel Tank...
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Test Fit Of Fuel Tank
Fuselage
- (19)
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Cockpit Work Platform
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Temporary Seat
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Belly Skin is on
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Still on the belly skin
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Aft fuselage belly skin
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Pulling dents
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Install missing Rivets
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Complete Replacing...
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Continue Drilling...
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Continue Replacing...
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Replace Rivets...
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Fill Extraneous...
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Rivet Seat Sling...
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Finished Installing...
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Rivet A Portion of...
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Cleco Fuselage Tail...
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Paint Glare Shield
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Cleaning Up Fuselage...
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ELT and Wing Tips
Glare Shield
- (5)
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Glare Shield secured
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Apply Additional...
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Continue...
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Modify Glare Shield...
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Glare Shield Extension
Inspection
- (1)
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Technical Counselor...
Instrument Panel
- (18)
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Reassemble the panel
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Nut plates
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Windshield off,...
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Programming Dynon
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Test Instrument...
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Install Control...
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New Instrument Panel
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Installing New Panel...
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Powering and Testing...
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New Instrument Panel...
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Building New Panel...
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Building New Panel
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New Instrument Panel...
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Install instrument...
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Remove Old Lower...
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Remove Old Avionics
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Remove Old Lower Panel
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Instrument Panel...
Interior Finish
- (5)
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Install Seat Belt...
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Installed Seat Belts
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Tack Cockpit...
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Attach Snaps For...
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Rivet Seat Sling...
Landing Gear
- (11)
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Nose wheel pant,...
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Bleed Right Hand...
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Bleeding Landing...
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Adjust Wheel Bearings
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Bleeding Landing...
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Install Brake Line...
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Continue Work On...
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Continue Work On...
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Complete One Brake Line
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Begin Work On Adding...
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Bleeding Landing...
Lighting
Paint / Decals
- (1)
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Like peeing on the...
Presentation
- (1)
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Present Project For...
Project Sale
- (1)
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Moving Day
Propeller
- (2)
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Propeller Onto Hub...
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Prep Propeller for...
Research
- (1)
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Research Fitting...
Tail Feathers
Tools
- (1)
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fabricate Tools To...
Various
- (14)
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Chasing gremlins,...
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This and that.
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Riding the struggle bus
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The last 3 weeks...
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Pushing
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Weekend work
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A little progress in...
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Cleanup, starting...
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More engine start preps
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Preparing for engine...
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More progress
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Brakes finally bled?
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Brakes, heat shielding
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Brakes, carb and...
Windscreen
- (16)
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Back on
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Windscreen Crack...
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Repair Crack IN...
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Temporarily Store...
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Continue Drilling...
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Continue Drilling...
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Drill Holes For...
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Winsdscreen Fitting...
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Fit Newly Cut...
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Cut and Begin...
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Make Pattern From...
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Fit Canopy to...
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Refit Windscreen...
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Replace pulled...
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Bend Rear Windscreen...
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Fit and Dress...
Wings
- (34)
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"Hero"...
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"Hero"...
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Dings, fairing strips
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Wing walk, wing...
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Trim, wing walks
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Wings on and pinned
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Wings on, sort of
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Finished tie down
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Mods to make it...
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Complete Hinge Pin...
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Finish Deburring...
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Finish Drilling and...
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Drill And Cleco Left...
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Connect Aileron linkage
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Compete Flap Rigging...
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Rig Wing Flaps
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Retrieve Flaps and...
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Trim L/H Wing...
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Trim Wing Doubler
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Fit Wings to Fuselage
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Work On Securing...
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Work On Securing...
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Continue Work On...
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Work On Securing...
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Wing Flap Piano...
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Take Measurements Of...
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Continue Effort to...
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Aligning Bolt Holes...
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Install Wing Spars...
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Ream Wing Anchor...
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Install Wing Rib
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Wing Rib
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Remove Wing Inner Rib
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Wing Tips
Workshop
- (9)
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Shadow Board and...
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Continue Assembling...
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Continue Assembling...
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Begin Gathering...
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Rearrange Workshop...
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Rearrange Shop
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Reorganize Shop
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Organizing the Sonex...
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Transporting project...
Ignition
- (28)
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Fettling
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Details
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Cleaning up the...
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Ignition and...
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More ignition...
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Ignition wires
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Still Igniting
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Still with the...
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More ignition progress
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Ignition bracket is...
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Further Evaluate...
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Test New Magnet For...
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Replace Magnet for...
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Test For Spark At...
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Add Ground Wire From...
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Finish Reassembly of...
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Pull Engine to...
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Check Piston...
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Third Set of...
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Remove Lower...
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The Magnetron...
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Continue Testing and...
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Another Attempt to...
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Still Researching No...
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Install New...
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Re-set Secondary...
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Static Time Engine
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Make Spark Plug...
Builder Name:
William Lawrence
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Project:
Sonex
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VIEW REPORTS
Total Hours:
1884.3
Total Flight Time:
Start/Last Date:
Nov 21, 2018 - No Finish Date
Engine:
Aerovee
Friendly URL:
https://eaabuilderslog.org?s=wlawrence
Home or Last Project Picture
Dec 02, 2020
Form and Install Engine Crankcase Vent Tube
- (4 hours)
Category: Engine
Lee Teicheira, Harvard Holmes and Bill Lawrence formed and installed engine crankcase vent tube through engine rear cooling baffle and secured to engine mount and firewall.
BillLee_InstallBreatherTube
LeeBillHarvard_InstallBreatherTube
HarvardLee_BendingBreatherTube
Sonex793 16_BreatherTubeBent_s_5758.jpg
BillHarvard_HookingUpBreatherTube
BreatherTubePartiallyHookedUp
Brthr Tube needs trimming
Side view of progress
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